- We were the first to use 4-bit microcomputers for process control and data management of pilot- and mini-plants. First again with 8-, 16- and 32-bit machines.
- Oxyblown pressurized expanding fluidized bed gasifier for converting biomass or coal into synthesis gas – patents applied for.
- Elimination of tars and volatiles from gasification products by in-situ cracking followed by selective reforming – patents applied for.
- Direct route synthesis of dimethylether (DME) using a dual function catalyst in a fluidized reactor, followed by a special process for disengaging the DME from the other co-products.
- Recovery of low-grade waste heat using a two-stage ammonia-water cycle – developed in collaboration with NASA.
- Production of synthesis gas and hydrogen from infrastructure fuels using a process that combines catalytic auto-thermal reforming and water gas shift into a single integrated reactor – developed in collaboration with Argonne National Laboratory.
- Extraction of food grade oil from the corn feedstock in a dry milling ethanol plant – extra revenues, lower energy costs and higher throughput – developed in collaboration with Growmark, Inc.
- Computer controlled traveling thermocouples using stepping motors and hunting algorithms.
- Double shell furnace forced to work in an adiabatic mode using differential temperature logic.
- Modular engineering, design and construction of pilot- and mini-plants – started with the ARC and micro ARC series + 17 systems for the Research Institute of Petroleum Processing in Beijing, China (circa 1980).
- Spectrum reactor with changeable internals for multi-mode operation.
- Zero oscillation system pressure control using a forward pressure regulator working in conjunction with a precision flow valve.
- Molten salt baths for multiple hydroprocessing reactor applications.
- Range of new pressure controllers – forward, back, differential, dome loaded and spring biased units.
- New generation of vapor phase and loop polymerization pilot plants in collaboration with Bechtel.
- Geopressured aquifer simulation system for service with methane and brine at 20,000 psig and 350F.
- Semi-works plant for continuous supercritical carbon dioxide extraction of caffeine from coffee beans.
- Supercritical water for destruction of toxic wastes.
- First supercritical resid hydrotreater in the world.
- First computer-controlled jet fuel research system for the United States Air Force.
- Fuel cell hydrogen from JP-8 for the United States Army.
- Hydrotreater/hydrocracker for converting shale oil into jet fuel, closed loop system based upon extinction techniques.
- First direct coal liquefaction pilot plants in the United States and China.
- Conversion of corn syrup into crystalline fructose.
- Lethal service pilot plant constructed entirely of Hastelloy-C.
- First to redesign and enhance the ARCO FCC process for pressurized operation.
"Don’t be afraid to take a big step. You can’t cross a chasm in two small jumps."
~ David Lloyd George
